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#2 and #4

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We currently have an 08... obvious valve concern going on with the thing popping out the air cleaner. Power balance says #4 is the culprit and relative compression backs it up... Power balance shows #2 as "dipping" but not enough to get your shorts in a knot... relative compression says #2 is good....

 

With the valve cover off, the exhaust valves on cylinder two don't open... I have to wonder who taught the PCM how to count????

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I had the exact same failure last year - cylinder 2 exhaust valve seized in the head and popped the rocker. I recall the same curious data or something similar if I recall cylinder 4 was also missing. I repaired the head and let it rip. I assume cylinder 2 was affecting #4 as it dumped all its crap into the intake.

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My first one involved cylinder #1 - that was quite some time ago and I recall writing about it though the details are a fog, now...

 

An intake manifold full of crap could account for the poor showing #4 makes on the power balance... but it doesn't account for the relative compression.

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mix up between the engine design and the software engineers maybe, someone got the firing order mixed up? I have one in the shop right now that showed #8 missfire on power balance and codes to back it up, but when #4 injector was cancelled popping out intake went away. Sure enough #4 exhaust valves are siezed in head an rocker broke off. I fixed an 06 cummins a month or so ago for a #5 injector problem, on our snap on solus scanner, the power balnce function lists the cylinder # in the order they land in the firing order. Problem was with #5 but when #2 was cancelled the engine ran the same, sure enough #5 is second cylinder in the firing order. I wonder if the 6.4 power balnce is doing the same thing?

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