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97 Expedition Blend Door

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I suspect door is broken. Vehicle has not come in for further inspection yet. I am aware of Ford's procedure requiring removal of half the interior...also know about http://www.heatertreater.net/indextech.html#window. I can't stomach cutting up somebodies vehicle like he suggests.

 

If I do the job I will approach it like Taurus dash jobs. Pull it back/up and work around it.

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Pull the dash, don't be a hack. It isn't hard, sort of like doing a cab lift. Looks intense, but really no big deal. And at the end of the day everything will work.

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Just had to do this on mine, the blend door was broke, got one from Dorman, had a little metal sleeve around where the old one had broke looks like it will prevent further issues. Pulling the dash was not that bad at all.

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